How nexAir’s Welding Supply Solutions Enhance Productivity in Metal Fabrication
Metal fabrication is a complicated process that requires a great deal of creativity, precision, and clever decision-making to get right. One misstep and you design a part that doesn’t fit right; use the wrong material and you’re left with a brittle product that’s not likely to last very long.
With so much at stake, fabricators looking to be more productive must work towards understanding and adopting modern solutions. In this article, we’ll show you how nexAir’s high-quality welding supplies help streamline several crucial processes.
Custom Gas Blends
All welders rely on a steady stream of industrial gas. Whether it’s to shield the weld pool, cut the metal, or purge contaminants, each of these gases work together to create a strong finished product that stands the test of time.
At nexAir, we know how crucial the right gas can be. That’s why our team of chemists work around the clock to create custom blends that suit a wide range of requirements. Whether it’s argon-carbon-dioxide blends, helium mixes, oxygen enriched blends, or otherwise, you’ll find what you need and more on the nexAir NOW store.
Streamlined Delivery
Fabrication professionals don’t just need access to the right gas, they require a consistent and reliable supply of it. Getting a delivery of the right gas, at the right time goes a long way in preventing sudden disruptions — which, in turn, is known to have devastating effects on the final product and productivity in general.
At nexAir, we offer several streamlined solutions for large enterprises and small operations alike. From on-site bulk gas solutions, to eco-friendly cylinders, to convenient micro-bulk containers — we ensure that experts have the energy to focus on what’s important, instead of worrying about the intricacies of supply chains.
Our last-mile delivery executives also leverage cutting-edge technologies — such as remote monitoring, or real-time data analysis — to streamline deliveries. This bespoke solution, known as nexTrack, goes a long way in reducing delays and driving efficiency.
Advanced Welding Systems
While welding hasn’t principally changed much over the last century, several innovations have promised to make the process more efficient.From high-performance plasma cutters, to advanced automation systems, to convenient handheld laser welders, nexAir’s advanced products allow professionals to work faster, scale easier, and account for changing circumstances on the fly. Moreover, our wide range of tools and equipment doesn’t just work better, they last longer, and are a breeze to maintain. You can find a list of all our cutting-edge systems on the nexAir NOW e-commerce platform.
Quality and Safety Assurances
Nothing hurts employee productivity more than bad equipment and unsafe work environments. nexAir solves both these issues by ensuring every product that leaves our factory passes only the strictest standards. This includes nation-wide regulations on workplace safety, environmental standards, or quality assurance certifications.
Our staff is highly trained — having worked with key players across several industries. This KnowHow, coupled with decades of experience, allows us to create better products, stay flexible in the face of changing regulations, and contribute to safer workspaces. Overall, each of these factors comes together to drive productivity.
Work Smarter with nexAir
For over 80 years, nexAir has been at the forefront of the welding revolution, helping welding professionals Forge Forward with modern solutions, high-quality supplies, and hassle-free deliveries. Whether you’re a hobbyist fabricator, or a highly-skilled engineer working on a massive construction project, you’ll find our solutions come in handy.
To learn how to become a part of our tribe, visit the nexAir NOW platform today.
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Manufacturing downtime costs American companies billions annually. When production lines halt due to gas supply issues, every minute translates to lost revenue, missed deadlines, and frustrated customers. At nexAir, we've spent decades developing solutions that keep manufacturing operations running smoothly.
The Hidden Costs of Gas-Related Downtime
When manufacturers calculate downtime costs, they typically focus on labor and lost production. However, gas supply disruptions create cascading effects that multiply these losses:
- Production rescheduling that disrupts carefully optimized sequences
- Rush shipping fees to meet customer deadlines despite delays
- Quality inconsistencies when processes restart after interruptions
- Overtime costs to catch up after unplanned stoppages
- Reputation damage when delivery commitments are missed
For a typical mid-sized manufacturer, each hour of downtime represents $5,000-$10,000 in direct and indirect costs. Our analysis shows that gas-related issues cause 7-12% of total manufacturing downtime - a substantial opportunity for improvement.
From Reactive to Proactive: The Supply Continuum
Most facilities follow a predictable pattern in their gas management evolution:
Stage 1: Reactive Management At this stage, facilities order gas when they notice supplies running low or, worse, after running out. Emergencies are common, and disruptions are accepted as "part of doing business." One automotive parts supplier operating this way experienced 14 production interruptions in a single quarter.
Stage 2: Calendar-Based Management Facilities advance to scheduled deliveries based on estimated usage. While better than the reactive approach, this method still results in either excess inventory (tying up capital and space) or shortages when usage spikes occur. A plastics manufacturer following this model maintained 40% more cylinder inventory than necessary while still experiencing occasional stockouts.
Stage 3: Consumption-Based Management Our telemetry systems monitor actual gas consumption, automatically triggering orders based on usage patterns rather than calendar dates. This approach virtually eliminates both stockouts and excess inventory.
Stage 4: Integrated Supply Management The most advanced approach connects gas management directly to production planning systems. Upcoming production requirements automatically adjust supply parameters, ensuring resources are precisely aligned with needs. A medical device manufacturer using this approach reports zero gas-related downtime for 27 consecutive months while operating with minimal inventory buffers.
Our expert KnowHow™ in industrial gas applications allows us to guide customers through this evolution at a pace that makes sense for their operations.
Customizing Solutions for Maximum Uptime
Manufacturing environments vary dramatically in their gas requirements and operational constraints. We've developed flexible approaches that address these differences:
- For high-volume, consistent usage operations, our bulk systems eliminate the cylinder handling that frequently causes supply disruptions. Bulk installations include telemetry monitoring and automated ordering to prevent outages.
- For variable-demand environments, our microbulk delivery systems provide the benefits of bulk supply with lower volume commitments. These systems reduce handling requirements while maintaining the flexibility needed for changing production schedules.
- For specialized applications requiring multiple gas types, our gas management programs combine cylinder tracking, usage monitoring, and automated replenishment. This comprehensive approach ensures that specialty gases are always available when needed, regardless of how infrequently they might be used.
- For multi-site operations, our enterprise supply programs coordinate deliveries and optimize inventory across locations. By treating the organization's gas requirements holistically, we minimize both stockouts and excess inventory across the network.
This consultative approach ensures that manufacturers receive solutions aligned with their specific operational patterns rather than generic "one-size-fits-all" systems.
Beyond Traditional Supply: Integrated Services for Total Reliability
Maximum uptime requires more than just reliable gas delivery. Our integrated services address the full spectrum of gas-related reliability factors:
Equipment maintenance programs that prevent system failures before they impact production Technical gas specialists who resolve application issues that could otherwise cause production problems Safety training that prevents accidents leading to downtime events Emergency response capabilities that minimize impacts when unexpected events occur Supply chain redundancy that ensures continuity despite regional disruptions
These services complement our supply solutions to form a comprehensive reliability strategy. By addressing both everyday operations and exceptional circumstances, we help manufacturers Forge Forward with confidence that gas-related disruptions won't derail their production targets.
Measuring Success: The Results That Matter
The ultimate measure of any downtime reduction strategy is its impact on production metrics. Our manufacturing customers consistently report significant improvements after implementing our comprehensive gas management solutions:
Downtime reductions of 85-95% for gas-related issues Inventory cost decreases of 20-30% through optimized supply management Administrative time savings of 5-10 hours weekly through automated ordering and tracking Production schedule adherence improvements of 3-7% due to improved supply reliability
These performance gains translate directly to bottom-line benefits that typically deliver ROI within months rather than years. More importantly, they allow manufacturers to confidently make delivery commitments, knowing that gas supply issues won't compromise their ability to perform.
Don't let gas supply issues impact your productivity. Contact us today to explore our tailored solutions.
Looking out for your future
Get your career going on the right track with nexAir
Find out how nexAir KnowHow has impacted businesses all over the Southeast
Our expertise makes us more than a valuable partner, it makes us headlines
