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    Nitrogen as a fire suppressant

    Nitrogen is a naturally occurring gas that is commonly used to put out and control fires of all sizes. It has been long used in the fire suppression industry and is preferred over other methods for various reasons. At nexAir, we are constantly finding ways to improve our team’s knowledge of gases, gas products and gas services. We do this through hands-on field experience, training, and lots of Q & A’s. Lean on our KnowHow to help guide you in your decisions when it comes to using nitrogen as a fire suppressant.

    What is nitrogen?

    Nitrogen, N, is a chemical element with the atomic number 7. It is a colorless, odorless and nonreactive gas that forms about 78% of the earth’s atmosphere. Nitrogen is almost everywhere we look and is a common element in industries such as food packaging, food preservation, manufacturing, medicines and as we’re discussing today, fire suppression.

    Why is nitrogen used as a fire suppressant?

    Nitrogen acts as a great and effective fire suppressant by reducing the oxygen content within a space, causing the fire to extinguish quickly and effectively. It is a safer option for when people are present and does not harm the environment as well. There are many noteworthy benefits to a nitrogen fire suppressant such as:

    Benefits of a Nitrogen Fire Suppressant

    • Safe to use in large amounts when people are present. Since nitrogen is a naturally occurring inert gas, there is no potential risk of toxins or by-products being produced and causing harm to people.
    • Has a longer lifespan
    • Non-conductive and can be used in sensitive environments
    • Will not damage equipment
    • Requires no clean-up after the event
    • Fast-acting – can get the job done, fast!

    Over all, nitrogen is a people and environmental friendly inert gas fire suppressant that is widely used across the country. Having a safe and effective fire suppressant readily available at all times is crucial to the safety of those around you, the space that you are in and the environment.

    At nexAir, we are eager to help our customers Forge Forward, and when it comes to safety, we are all for it. Please feel free to reach out to our team with any questions or concerns that you may have in regards to nitrogen and fire safety – we’d love to discuss it with you. As always, thank you for choosing nexAir as your leading gas supplier and educator!

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    Manufacturing downtime costs American companies billions annually. When production lines halt due to gas supply issues, every minute translates to lost revenue, missed deadlines, and frustrated customers. At nexAir, we've spent decades developing solutions that keep manufacturing operations running smoothly.

    The Hidden Costs of Gas-Related Downtime

    When manufacturers calculate downtime costs, they typically focus on labor and lost production. However, gas supply disruptions create cascading effects that multiply these losses:

    • Production rescheduling that disrupts carefully optimized sequences
    • Rush shipping fees to meet customer deadlines despite delays
    • Quality inconsistencies when processes restart after interruptions
    • Overtime costs to catch up after unplanned stoppages
    • Reputation damage when delivery commitments are missed

    For a typical mid-sized manufacturer, each hour of downtime represents $5,000-$10,000 in direct and indirect costs. Our analysis shows that gas-related issues cause 7-12% of total manufacturing downtime - a substantial opportunity for improvement.

    From Reactive to Proactive: The Supply Continuum

    Most facilities follow a predictable pattern in their gas management evolution:

    Stage 1: Reactive Management At this stage, facilities order gas when they notice supplies running low or, worse, after running out. Emergencies are common, and disruptions are accepted as "part of doing business." One automotive parts supplier operating this way experienced 14 production interruptions in a single quarter.

    Stage 2: Calendar-Based Management Facilities advance to scheduled deliveries based on estimated usage. While better than the reactive approach, this method still results in either excess inventory (tying up capital and space) or shortages when usage spikes occur. A plastics manufacturer following this model maintained 40% more cylinder inventory than necessary while still experiencing occasional stockouts.

    Stage 3: Consumption-Based Management Our telemetry systems monitor actual gas consumption, automatically triggering orders based on usage patterns rather than calendar dates. This approach virtually eliminates both stockouts and excess inventory. 

    Stage 4: Integrated Supply Management The most advanced approach connects gas management directly to production planning systems. Upcoming production requirements automatically adjust supply parameters, ensuring resources are precisely aligned with needs. A medical device manufacturer using this approach reports zero gas-related downtime for 27 consecutive months while operating with minimal inventory buffers.

    Our expert KnowHow™ in industrial gas applications allows us to guide customers through this evolution at a pace that makes sense for their operations.

    Customizing Solutions for Maximum Uptime

    Manufacturing environments vary dramatically in their gas requirements and operational constraints. We've developed flexible approaches that address these differences:

    • For high-volume, consistent usage operations, our bulk systems eliminate the cylinder handling that frequently causes supply disruptions. Bulk installations include telemetry monitoring and automated ordering to prevent outages.
    • For variable-demand environments, our microbulk delivery systems provide the benefits of bulk supply with lower volume commitments. These systems reduce handling requirements while maintaining the flexibility needed for changing production schedules.
    • For specialized applications requiring multiple gas types, our gas management programs combine cylinder tracking, usage monitoring, and automated replenishment. This comprehensive approach ensures that specialty gases are always available when needed, regardless of how infrequently they might be used.
    • For multi-site operations, our enterprise supply programs coordinate deliveries and optimize inventory across locations. By treating the organization's gas requirements holistically, we minimize both stockouts and excess inventory across the network.

    This consultative approach ensures that manufacturers receive solutions aligned with their specific operational patterns rather than generic "one-size-fits-all" systems.

    Beyond Traditional Supply: Integrated Services for Total Reliability

    Maximum uptime requires more than just reliable gas delivery. Our integrated services address the full spectrum of gas-related reliability factors:

    Equipment maintenance programs that prevent system failures before they impact production Technical gas specialists who resolve application issues that could otherwise cause production problems Safety training that prevents accidents leading to downtime events Emergency response capabilities that minimize impacts when unexpected events occur Supply chain redundancy that ensures continuity despite regional disruptions

    These services complement our supply solutions to form a comprehensive reliability strategy. By addressing both everyday operations and exceptional circumstances, we help manufacturers Forge Forward with confidence that gas-related disruptions won't derail their production targets.

    Measuring Success: The Results That Matter

    The ultimate measure of any downtime reduction strategy is its impact on production metrics. Our manufacturing customers consistently report significant improvements after implementing our comprehensive gas management solutions:

    Downtime reductions of 85-95% for gas-related issues Inventory cost decreases of 20-30% through optimized supply management Administrative time savings of 5-10 hours weekly through automated ordering and tracking Production schedule adherence improvements of 3-7% due to improved supply reliability

    These performance gains translate directly to bottom-line benefits that typically deliver ROI within months rather than years. More importantly, they allow manufacturers to confidently make delivery commitments, knowing that gas supply issues won't compromise their ability to perform.

    Don't let gas supply issues impact your productivity. Contact us today to explore our tailored solutions.

    Looking out for your future

    Get your career going on the right track with nexAir

    Industry Knowledge and Expertise

    Find out how nexAir KnowHow has impacted businesses all over the Southeast

    nexAir in the news

    Our expertise makes us more than a valuable partner, it makes us headlines

    nexAir is always open!