Boost Productivity with nexAir’s Welding Positioners and LightWELD Systems

Fabrication shops are constantly looking for ways to increase output without sacrificing quality. Two technologies gaining serious traction in welding operations are positioning equipment and handheld laser welding systems. nexAir’s welding positioners and LightWELD handheld laser systems are helping shops tackle more complex projects while reducing the physical demands on their welders.

Positioning Equipment That Makes a Difference

Most welders have spent hours hunched over a workpiece, trying to maintain a steady hand in an awkward position. Welding positioners solve this problem by rotating and tilting work pieces so welders can work in comfortable, consistent positions. The flat welding position consistently produces stronger welds with better penetration compared to overhead or vertical welding.

Beyond the ergonomic benefits, positioners enable welders to maintain higher travel speeds and achieve better deposition rates. The equipment pays for itself through reduced rework and faster completion times on complex assemblies. Shops using positioning equipment often find they can take on larger, more intricate projects that would have been too time-intensive with manual positioning alone.

Handheld Laser Welding: Precision Meets Speed

LightWELD handheld laser systems represent a significant departure from traditional arc welding. Instead of using consumable electrodes and shielding gas, these systems use focused laser energy to create precise joints with minimal heat input. This approach eliminates distortion issues common with conventional welding, particularly on thin materials.

The technology excels at joining dissimilar metals and working in confined spaces where traditional torches create access problems. Operators often find the learning process more straightforward than mastering stick or TIG welding techniques. The clean, spatter-free process also reduces post-weld cleanup time, allowing welders to move directly to the next joint.

nexAir’s Approach: Equipment Plus Expertise

Investing in new welding technology requires more than just purchasing equipment. nexAir’s welding specialists work with shops to analyze existing workflows and identify where positioning equipment or laser welding can create the biggest impact. This assessment helps ensure that new technology integrates effectively with current processes rather than creating additional complications.

Our KnowHow™ extends to comprehensive training programs that get operators comfortable with new equipment quickly. We also offer rental options that allow shops to test positioners and LightWELD systems on actual production jobs before committing to purchase. This hands-on evaluation approach helps fabricators make informed decisions based on real performance data from their own operations.

Building Competitive Advantages Through Technology

Advanced welding equipment creates opportunities for shops to expand their capabilities and take on projects that were previously outside their scope. Positioning equipment enables efficient work on large assemblies, while laser welding opens doors to precision applications in industries like aerospace and medical device manufacturing.

These technologies also help address workforce challenges facing the welding industry. Equipment that reduces physical strain and produces consistently excellent results makes welding positions more attractive to potential employees. When shops offer modern tools and technology, they become more appealing workplaces for experienced welders and newcomers alike.

The combination of positioning equipment and laser welding capability allows fabrication operations to Forge Forward with confidence, knowing they have the tools needed to handle diverse customer requirements while maintaining the quality standards that build lasting business relationships.