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    NexAir in Nitro Brew Coffee

    Nitro brew coffee, also called nitro cold brew is a popular choice in the specialty coffee space. Its exact origin is debatable but this innovative coffee started being served in third wave coffee shops in Portland Oregon in 2013. Back then, it was a novel coffee that quickly found its way to the mainstream. Now, it enjoys a cult following with the likes of Starbucks and Dunkin Donuts offering it on their menu.

    But what exactly is nitro brew coffee and what makes it a crowd pleaser in coffee houses?

     

    Nitrogen Infused Concoction

    Nitro brew coffee is simply cold brew coffee infused with nitrogen. The unique thing about it is that the ground coffee beans are steeped in water for long hours, charged with the odorless and colorless nitrogen, and dispensed using a stout tap, like what you usually find in bars. 

    Nitro coffee has become a favorite among coffee enthusiasts because it elevates the already popular cold brew to a higher level of coffee experience. Imagine the richly flavored and non-acidic cold brew coffee made more foamy and velvety in texture when infused with nitrogen. The mouthfeel is impeccable and the smooth consistency is distinctively delicious.

     

    How Nitro Brew Is Made

    The infusion of nitrogen in the cold brew is not really a first in beverages. Some craft beers are also made using this technique. The result is a rich, silky foam on top that makes the drinking a sensational experience for beer fans.  

    Another type of gas, carbon dioxide, is mixed with soda to create the rich bubbles and fizz carbonated drinks are known for. Unlike carbon dioxide, nitrogen produces very fine bubbles, so the effect is more on the creamy than bubbly side.

    Indeed, these gas infusion innovations have a way of switching things up for our favorite classic drinks.

    Nitro brewed coffee is created using a distinct process. The first step is to brew the coffee grinds in cold or room temperature water for 24 hours. The next step is to infuse nitrogen gas into it using a pressurized valve. This will make the cold brew frothy and satiny on top without using any dairy. The creamy layer gradually cascades down to the bottom, making the nitro coffee experience unique and special. 

     

    ForgeForward With Frothy Goodness

    Your coffee shop’s success hinges greatly on trying and inventing gas infused coffee blends, making a variety of flavor options. From combining espresso with sparkling water, to adjusting the ratio of ground coffee to water, you can innovate your own signature coffee using nexAir’s reliable gas supplies. 

    Rely on the KnowHow of our team of experts to provide training to your baristas on how to use nitrogen and other gases to up the ante of your coffee menu. The possibilities are endless!

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    Manufacturing downtime costs American companies billions annually. When production lines halt due to gas supply issues, every minute translates to lost revenue, missed deadlines, and frustrated customers. At nexAir, we've spent decades developing solutions that keep manufacturing operations running smoothly.

    The Hidden Costs of Gas-Related Downtime

    When manufacturers calculate downtime costs, they typically focus on labor and lost production. However, gas supply disruptions create cascading effects that multiply these losses:

    • Production rescheduling that disrupts carefully optimized sequences
    • Rush shipping fees to meet customer deadlines despite delays
    • Quality inconsistencies when processes restart after interruptions
    • Overtime costs to catch up after unplanned stoppages
    • Reputation damage when delivery commitments are missed

    For a typical mid-sized manufacturer, each hour of downtime represents $5,000-$10,000 in direct and indirect costs. Our analysis shows that gas-related issues cause 7-12% of total manufacturing downtime - a substantial opportunity for improvement.

    From Reactive to Proactive: The Supply Continuum

    Most facilities follow a predictable pattern in their gas management evolution:

    Stage 1: Reactive Management At this stage, facilities order gas when they notice supplies running low or, worse, after running out. Emergencies are common, and disruptions are accepted as "part of doing business." One automotive parts supplier operating this way experienced 14 production interruptions in a single quarter.

    Stage 2: Calendar-Based Management Facilities advance to scheduled deliveries based on estimated usage. While better than the reactive approach, this method still results in either excess inventory (tying up capital and space) or shortages when usage spikes occur. A plastics manufacturer following this model maintained 40% more cylinder inventory than necessary while still experiencing occasional stockouts.

    Stage 3: Consumption-Based Management Our telemetry systems monitor actual gas consumption, automatically triggering orders based on usage patterns rather than calendar dates. This approach virtually eliminates both stockouts and excess inventory. 

    Stage 4: Integrated Supply Management The most advanced approach connects gas management directly to production planning systems. Upcoming production requirements automatically adjust supply parameters, ensuring resources are precisely aligned with needs. A medical device manufacturer using this approach reports zero gas-related downtime for 27 consecutive months while operating with minimal inventory buffers.

    Our expert KnowHow™ in industrial gas applications allows us to guide customers through this evolution at a pace that makes sense for their operations.

    Customizing Solutions for Maximum Uptime

    Manufacturing environments vary dramatically in their gas requirements and operational constraints. We've developed flexible approaches that address these differences:

    • For high-volume, consistent usage operations, our bulk systems eliminate the cylinder handling that frequently causes supply disruptions. Bulk installations include telemetry monitoring and automated ordering to prevent outages.
    • For variable-demand environments, our microbulk delivery systems provide the benefits of bulk supply with lower volume commitments. These systems reduce handling requirements while maintaining the flexibility needed for changing production schedules.
    • For specialized applications requiring multiple gas types, our gas management programs combine cylinder tracking, usage monitoring, and automated replenishment. This comprehensive approach ensures that specialty gases are always available when needed, regardless of how infrequently they might be used.
    • For multi-site operations, our enterprise supply programs coordinate deliveries and optimize inventory across locations. By treating the organization's gas requirements holistically, we minimize both stockouts and excess inventory across the network.

    This consultative approach ensures that manufacturers receive solutions aligned with their specific operational patterns rather than generic "one-size-fits-all" systems.

    Beyond Traditional Supply: Integrated Services for Total Reliability

    Maximum uptime requires more than just reliable gas delivery. Our integrated services address the full spectrum of gas-related reliability factors:

    Equipment maintenance programs that prevent system failures before they impact production Technical gas specialists who resolve application issues that could otherwise cause production problems Safety training that prevents accidents leading to downtime events Emergency response capabilities that minimize impacts when unexpected events occur Supply chain redundancy that ensures continuity despite regional disruptions

    These services complement our supply solutions to form a comprehensive reliability strategy. By addressing both everyday operations and exceptional circumstances, we help manufacturers Forge Forward with confidence that gas-related disruptions won't derail their production targets.

    Measuring Success: The Results That Matter

    The ultimate measure of any downtime reduction strategy is its impact on production metrics. Our manufacturing customers consistently report significant improvements after implementing our comprehensive gas management solutions:

    Downtime reductions of 85-95% for gas-related issues Inventory cost decreases of 20-30% through optimized supply management Administrative time savings of 5-10 hours weekly through automated ordering and tracking Production schedule adherence improvements of 3-7% due to improved supply reliability

    These performance gains translate directly to bottom-line benefits that typically deliver ROI within months rather than years. More importantly, they allow manufacturers to confidently make delivery commitments, knowing that gas supply issues won't compromise their ability to perform.

    Don't let gas supply issues impact your productivity. Contact us today to explore our tailored solutions.

    Looking out for your future

    Get your career going on the right track with nexAir

    Industry Knowledge and Expertise

    Find out how nexAir KnowHow has impacted businesses all over the Southeast

    nexAir in the news

    Our expertise makes us more than a valuable partner, it makes us headlines

    nexAir is always open!