Innovative Welding Solutions: LightWELD’s Impact on Industrial Precision

At nexAir, we are proud to be at the forefront of the welding industry’s transformation with the introduction of LightWELD. This is a step forward in welding technology and a leap into a new era where precision and efficiency are redefined. LightWELD is more than an innovation—it’s a revolution in industrial welding, changing how tasks are approached and executed with unmatched precision.

Revolutionizing Traditional Welding Techniques

nexAir proudly introduces LightWELD, a groundbreaking welding tool that significantly outpaces traditional MIG and TIG methods in speed and efficiency. LightWELD’s innovative approach simplifies the learning curve and ensures consistent, high-quality results across various materials and thicknesses. Unlike conventional welding, which can lead to material distortion and visual imperfections, LightWELD minimizes these issues. It dramatically reduces the heat-affected zone, undercutting the need for extensive post-processing, such as grinding. This means less time spent on polishing, fewer scraps, and a lower total cost per part.

Enhanced Capabilities and Versatility

LightWELD excels in areas where TIG and MIG welding fall short. TIG welding often struggles with heat deformation on thin materials, while MIG welding can be limited by its need for consumable wire and specific travel angles. LightWELD, on the other hand, requires minimal pre-weld preparation. It easily handles materials of varying thicknesses and electrical conductivities, even easily welding dissimilar metals. Its innovative design simplifies or eliminates the need for welding fixtures, further streamlining the welding process. Additionally, LightWELD offers up to 2500 W of peak power, providing even greater capabilities for a range of welding needs.

Simplifying the Welding Experience with Advanced Technology

User-Friendly Design and Process Automation

LightWELD’s user-friendly design is a game-changer, especially for those new to welding. With intuitive controls and 74 stored preset and user-defined process parameters, training time is drastically reduced. New users can master the technique in just a few hours, achieving the same high-quality results as experienced welders. The system’s programmability allows for quick adjustments and the storage of custom settings, making it easy to switch between different material combinations.

Compact Handheld Welding Gun and Built-in Wobble Welding

The LightWELD system includes a compact, ergonomic handheld welding gun designed for comfort and ease of use. Its built-in wobble functionality allows for enhanced seam quality and welding of parts with poor fit-up. Operators can effortlessly create broader, more aesthetically pleasing seams, thanks to the on-the-fly control of weld width up to 5 mm. An optional wire feeding package extends the tool’s applications for added versatility, enabling wire welding for various metals and alloys.

LightWELD – Leading the Welding Revolution

LightWELD by nexAir is a product we are proud of and a statement of our commitment to innovation and excellence in welding. As we continue exploring this technology’s vast potential, we invite you to join us in Forging Forward to redefine industry standards. Backed by our expert KnowHow™, you will experience unparalleled support and guidance as you integrate this cutting-edge technology into your workflows.

Our dedicated team is here to ensure you harness the full potential of LightWELD, helping you achieve exceptional results with efficiency and ease. Embrace the future of welding with nexAir and LightWELD, where innovation meets practical application to transform your welding projects.