nexAir’s Impact on the Brewery Industry: Gas Solutions for Production Excellence
The art and science of brewing have evolved significantly in recent years, with gas solutions playing an increasingly prominent role in crafting exceptional beers. nexAir stands at the forefront of this revolution, providing breweries with innovative gas technologies that enhance every stage of the brewing process.
Carbonation: The Fizz Factor
Proper carbonation is essential for a beer’s flavor profile and mouthfeel. nexAir’s high-purity CO2 systems allow brewers to achieve precise carbonation levels, ensuring consistency across batches. Our solutions range from small-scale setups for craft breweries to large-scale systems for major producers, all designed to deliver the perfect bubble.
Nitrogen: Smooth Operator
The rising popularity of nitro beers has brought nitrogen gas into the spotlight. nexAir’s nitrogen generators and delivery systems enable breweries to create the creamy, smooth texture characteristic of nitro brews. This technology opens new avenues for creativity, allowing brewers to experiment with different styles and flavors.
Blanketing: Preserving Freshness
Oxygen is often considered an enemy in brewing, potentially affecting the beer’s taste and shelf life. nexAir’s blanketing solutions use inert gases like nitrogen or CO2 to displace oxygen in tanks and kegs. This process helps preserve the beer’s freshness and flavor integrity from production to consumption.
Cleaning and Sanitation
Maintaining impeccable cleanliness in brewing equipment is paramount. nexAir provides CO2 and nitrogen for purging tanks and lines, ensuring thorough cleaning without the risk of oxidation. This application of gases contributes to consistent beer quality and helps prevent contamination issues.
Packaging Innovation
In the packaging phase, nexAir’s gas solutions shine. Our systems for modified atmosphere packaging help extend the shelf life of bottled and canned beers. By displacing oxygen with a carefully calibrated gas mixture, breweries can maintain the beer’s quality for longer periods, expanding their market reach.
Draft Systems: From Keg to Glass
The journey from keg to glass is the final frontier in beer quality. nexAir’s draft gas blends and delivery systems ensure that beer reaches the consumer exactly as the brewer intended. We offer custom gas mixtures tailored to different beer styles, helping maintain the appropriate carbonation levels and flavor profiles.
Sustainability in Brewing
As the brewing industry increasingly focuses on sustainability, nexAir leads with environmentally conscious solutions. Our CO2 recapture systems allow breweries to collect and reuse CO2 produced during fermentation, reducing their carbon footprint while ensuring a steady supply of high-quality gas.
Craft Brewing: Small Scale, Big Impact
nexAir recognizes the unique needs of craft breweries. We offer scalable solutions that grow with your business, from startup systems to expanded setups. With our expert KnowHow™, we provide craft brewers with the knowledge and support needed to implement advanced gas technologies effectively.
Quality Control and Consistency
Consistency is key in brewing, and nexAir’s gas solutions play a significant role in quality control. Our precision gas blends for calibrating testing equipment help breweries maintain exacting standards throughout their production process, ensuring each batch meets the brewer’s specifications.
Forging Forward in Brewing Technology
As breweries Forge Forward into new territories of flavor and efficiency, nexAir remains a steadfast partner in innovation. We continuously research and develop new gas applications, working closely with brewers to address emerging challenges and opportunities in the industry.
Training and Support
Understanding the complexities of gas systems in brewing is essential for optimal performance. nexAir offers comprehensive training programs tailored to brewery staff, ensuring safe and effective use of our gas solutions. Our ongoing support helps breweries maximize the benefits of their gas systems.
nexAir’s impact on the brewery industry extends far beyond simply supplying gases. We provide integrated solutions that enhance beer quality, improve production efficiency, and support innovation in brewing. By partnering with nexAir, breweries gain access to cutting-edge gas technologies and expertise that can elevate their craft to new heights.
For breweries looking to enhance their production capabilities and beer quality, nexAir offers a wealth of knowledge and tailored solutions. Contact us to explore how our gas technologies can contribute to your brewing excellence.
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Manufacturing downtime costs American companies billions annually. When production lines halt due to gas supply issues, every minute translates to lost revenue, missed deadlines, and frustrated customers. At nexAir, we've spent decades developing solutions that keep manufacturing operations running smoothly.
The Hidden Costs of Gas-Related Downtime
When manufacturers calculate downtime costs, they typically focus on labor and lost production. However, gas supply disruptions create cascading effects that multiply these losses:
- Production rescheduling that disrupts carefully optimized sequences
- Rush shipping fees to meet customer deadlines despite delays
- Quality inconsistencies when processes restart after interruptions
- Overtime costs to catch up after unplanned stoppages
- Reputation damage when delivery commitments are missed
For a typical mid-sized manufacturer, each hour of downtime represents $5,000-$10,000 in direct and indirect costs. Our analysis shows that gas-related issues cause 7-12% of total manufacturing downtime - a substantial opportunity for improvement.
From Reactive to Proactive: The Supply Continuum
Most facilities follow a predictable pattern in their gas management evolution:
Stage 1: Reactive Management At this stage, facilities order gas when they notice supplies running low or, worse, after running out. Emergencies are common, and disruptions are accepted as "part of doing business." One automotive parts supplier operating this way experienced 14 production interruptions in a single quarter.
Stage 2: Calendar-Based Management Facilities advance to scheduled deliveries based on estimated usage. While better than the reactive approach, this method still results in either excess inventory (tying up capital and space) or shortages when usage spikes occur. A plastics manufacturer following this model maintained 40% more cylinder inventory than necessary while still experiencing occasional stockouts.
Stage 3: Consumption-Based Management Our telemetry systems monitor actual gas consumption, automatically triggering orders based on usage patterns rather than calendar dates. This approach virtually eliminates both stockouts and excess inventory.
Stage 4: Integrated Supply Management The most advanced approach connects gas management directly to production planning systems. Upcoming production requirements automatically adjust supply parameters, ensuring resources are precisely aligned with needs. A medical device manufacturer using this approach reports zero gas-related downtime for 27 consecutive months while operating with minimal inventory buffers.
Our expert KnowHow™ in industrial gas applications allows us to guide customers through this evolution at a pace that makes sense for their operations.
Customizing Solutions for Maximum Uptime
Manufacturing environments vary dramatically in their gas requirements and operational constraints. We've developed flexible approaches that address these differences:
- For high-volume, consistent usage operations, our bulk systems eliminate the cylinder handling that frequently causes supply disruptions. Bulk installations include telemetry monitoring and automated ordering to prevent outages.
- For variable-demand environments, our microbulk delivery systems provide the benefits of bulk supply with lower volume commitments. These systems reduce handling requirements while maintaining the flexibility needed for changing production schedules.
- For specialized applications requiring multiple gas types, our gas management programs combine cylinder tracking, usage monitoring, and automated replenishment. This comprehensive approach ensures that specialty gases are always available when needed, regardless of how infrequently they might be used.
- For multi-site operations, our enterprise supply programs coordinate deliveries and optimize inventory across locations. By treating the organization's gas requirements holistically, we minimize both stockouts and excess inventory across the network.
This consultative approach ensures that manufacturers receive solutions aligned with their specific operational patterns rather than generic "one-size-fits-all" systems.
Beyond Traditional Supply: Integrated Services for Total Reliability
Maximum uptime requires more than just reliable gas delivery. Our integrated services address the full spectrum of gas-related reliability factors:
Equipment maintenance programs that prevent system failures before they impact production Technical gas specialists who resolve application issues that could otherwise cause production problems Safety training that prevents accidents leading to downtime events Emergency response capabilities that minimize impacts when unexpected events occur Supply chain redundancy that ensures continuity despite regional disruptions
These services complement our supply solutions to form a comprehensive reliability strategy. By addressing both everyday operations and exceptional circumstances, we help manufacturers Forge Forward with confidence that gas-related disruptions won't derail their production targets.
Measuring Success: The Results That Matter
The ultimate measure of any downtime reduction strategy is its impact on production metrics. Our manufacturing customers consistently report significant improvements after implementing our comprehensive gas management solutions:
Downtime reductions of 85-95% for gas-related issues Inventory cost decreases of 20-30% through optimized supply management Administrative time savings of 5-10 hours weekly through automated ordering and tracking Production schedule adherence improvements of 3-7% due to improved supply reliability
These performance gains translate directly to bottom-line benefits that typically deliver ROI within months rather than years. More importantly, they allow manufacturers to confidently make delivery commitments, knowing that gas supply issues won't compromise their ability to perform.
Don't let gas supply issues impact your productivity. Contact us today to explore our tailored solutions.
Looking out for your future
Get your career going on the right track with nexAir
Find out how nexAir KnowHow has impacted businesses all over the Southeast
Our expertise makes us more than a valuable partner, it makes us headlines
