How Proper Gas Management Can Improve Efficiency and Reduce Operational Costs

Several industries rely on a steady stream of industrial gas to fuel operations. Manufacturers, fabricators, industrial facilities and more invest significant sums in monitoring gas usage — as both a cost-saving and efficiency measure.

However, gas is a tricky substance to manage. Industries are plagued with mismanagement issues; a small leak here costs thousands there, an empty cylinder at a crucial moment proves catastrophic in the long term. 

At nexAir, we’ve spent the last 80 years on the frontlines, helping clients across the Southeast manage their gas supplies to improve efficiency and reduce costs. Here’s our guide to proper gas maintenance practices that ensure success.

Eliminating Waste and Leakage

One of the most straightforward inefficiencies in gas operations is unintended waste. This could be the result of several issues: 

• Leaks, small pressure drops, or poor piping design.
• Mishandling of cylinders and inventory. 
• Poor mixing, blending, or incorrect supplies. 

Often, operators assume losses are minimal — until the costs accumulate. By implementing real-time monitoring, automated controls, and proactive leak detection measures, however, companies can drastically reduce these avoidable losses.

At nexAir, we empower our customers with telemetry systems and analytics tools that track gas usage and pinpoint irregularities before they become expensive. With the right systems in place, operations run cleaner, leaner, and far more reliably.

Finding the Right Storage Solutions

Proper gas management doesn’t stop at the source, it extends to how gases are stored, handled, and maintained on-site. Inefficient setups waste valuable floor space, while also increasing the risk of product loss, safety incidents, and downtime. 

The key is to match your storage system to your operational demand. Whether that’s bulk tanks, microbulk systems, or high-pressure cylinders, we help customers find right-sized solutions that keep their processes moving without overstocking or risking shortages. Our team evaluates your daily usage patterns, delivery windows, and floor plans to recommend storage strategies that are both space-conscious and supply-secure.

Streamlining Supply Chains

Many companies still rely on outdated manual ordering or calendar-based delivery schedules. This leads to waste, emergency deliveries, or worse — production halts due to a late shipment or empty tank. 

nexAir’s approach is different. With the help of telemetry and demand forecasting, we help customers shift from reactive to predictive approach. You won’t need to guess how much gas you’ll need next week, because our systems anticipate it and automatically trigger restocks based on real-time consumption. 

Ordering on nexAir Now

The nexAir NOW platform is leading a revolution in gas supplies and order management. Account holders can track their gas usage, monitor delivery schedules, and access billing from the platform. You can also place emergency requests, or simply browse through the listing for some inspiration. 

nexTrack Deliveries

nexTrack is a cumulation of three technologies that ensure a seamless gas delivery. The first is a real-time notification system that allows you to track and adjust orders on the go. It offers teams a flexibility that allows them to better plan for shipments. The second is an advanced cylinder tagging system that ensures you never get the wrong shipment — or not one at all. Lastly, there’s our paperless ticket system that ensures drop offs are stress-free and quick.

The nexAir Difference

What sets nexAir apart is our commitment to helping you Forge Forward with confidence. We understand the crucial role gas management plays in keeping operations steady and on track. Whether it’s selecting the right equipment and storage or installing monitoring systems and offering support, you can rely on our KnowHow. 

References: 

• https://www.nexair.com/nextrack/
• https://www.nexair.com/learning-center/nexairs-advanced-gas-supply-solutions-for-the-automotive-industry/
• https://www.nexair.com/learning-center/streamlining-operations-how-nextrack-enhances-supply-chain-efficiency/
• https://www.nexair.com/gas/industrial-gases/
• https://www.nexair.com/learning-center/maximizing-efficiency-with-bulk-gases-how-nexair-helps-lower-operational-costs/